Ģ��tv��

MANUFACTURING SERVICES

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In-house manufacturing: from start to finish.

Ģ��tv�� has been providing contract manufacturing services since 1976. As a result, we manufacture components, subassemblies, and complete products for mission-critical aerospace, semiconductor, as well as medical applications. In addition, we specialize in the manufacturing of heat exchangers and cold plates. Furthermore, Ģ��tv�� combines expertise in materials science with extensive manufacturing experience to produce high volumes, maintain quality control, as well as assure on-time delivery.

Manufacturing Services – Capabilities

Our contract manufacturing services range from providing specific process or assembly tasks using customer-supplied parts to supplying production quantities of quality turnkey assemblies. Moreover, by serving as the prime contractor, we control the factors critical to manufacturing success.

Metallurgical expertise for both R&D as well as production
Highly efficient use of R&D as well as prototyping budgets
Problem-solving for product design as well as production issues
Turnkey production from drawings and specifications
Turnkey product design, prototyping, and production
One-off to volume production
Specific process or assembly tasks
Processes, parts, assemblies, as well as complete products
Production-oriented for efficiency, low costs, as well as high quality
High, medium, as well as low-volume production and fabrication
Design and set up of production line with all tooling
Production equipment development
Material and subcontractor sourcing, qualifying, as well as supervision
Well-qualified materials suppliers and subcontractors
Advanced testing and analysis equipment
AS9100, ISO 9001, plus customer-specific QA standards

manufacturing services

AS9100 Certified. ITAR Registered.

Ģ��tv�� has extensive in-house capabilities for quality assurance as well as testing and analysis. Furthermore, company philosophy demands that every Ģ��tv�� product and service exceed compliance standards. As a result, Ģ��tv�� has a proud history of meeting and acquiring the quality certification demands of the market.

Ģ��tv��’s extensive in-house capabilities meet many exacting certification requirements specific to applications or customers e.g.:

Medical implants
Aerospace
Nuclear
Defense
Electronics

Manufacturing Services – Project Examples

Ģ��tv�� has been the manufacturer on the following projects e.g.:

Aerojet Rocketdyne: reactive metal thermal processing
Schilling: robotic assemblies for submarines used in the offshore oil industry
NASA: Space Exploration as well as Lander programs
Major aerospace contractor: engine fire sensors
Major medical device corporation: ceramic to metal heater assemblies
Fortune 10 corporation: Ģ��tv��land Security assemblies
Applied Materials: electrostatic particle accelerator tubes.
Isolate Extraction Systems: Co2 extraction heat exchangers

Equipment & Facilities

Ģ��tv�� provides over 150,000 square feet of design, lab, manufacturing, as well as quality assurance space for your contract manufacturing program.

Vacuum brazing furnaces
Aluminum vacuum brazing furnaces
Hydrogen furnaces
Thin film coating systems
Induction & infrared braze systems
Diffusion bonding furnaces
Hot pressing furnaces
The world’s largest vacuum hot press
Machine shop
Quality assurance facility
Coordinate measuring machines (CMMs)
Laboratories – cleanroom as well as clean environment
Welding cells
Cleaning lines
Assembly lines
Materials testing & analysis lab
& more!

In-House Manufacturing: From Start to Finish

manufacturing services

Extensive manufacturing capabilities allow the Ģ��tv�� manufacturing process to be done nearly entirely in-house. To illustrate, in the example below, Ģ��tv�� completes nearly all the manufacturing steps without the need to outsource:

Design – Ģ��tv��’s engineers work closely with the customer through multiple revisions until they achieve the optimal design.
Component machining – Ģ��tv��’s machine shop precision machines the component parts such as tops, middles, and bottom plates.
CMM Inspection – if necessary and after machining, the quality assurance department thoroughly inspects the components on CMM machines for conformance.
Cleaning & assembly – technicians clean and assemble the components to prepare for vacuum brazing or diffusion bonding.
Vacuum brazing or diffusion bonding – technicians load the assembly into a vacuum furnace or diffusion bonder and run the assembly at a specific temperature as well as force profile.
Leak Testing – after brazing or bonding, technicians perform leak checking to verify a perfect join.
Heat Treating – after leak checking, the assembly goes to heat treating in-house or sent outside if it requires certain specifications.
Final Machining – after heat treating, the machine shop machines the assembly into its final shape.
CMM Inspection – if necessary and after machining, the quality assurance department thoroughly inspects the assembly on CMM machines for conformance.
Coating and/or Plating – coating and/or plating is done outside of Ģ��tv�� and the final part is sent to a reliable coating supplier to perform services such as chemical film coating or gold plating.
Final Assembly – technicians install the final components such as heli-coils into the final part.
Final Testing – technicians perform bubble and/or leak testing to verify the final part is leak proof.
Last Inspection – the quality assurance department inspects as well as certifies the final part.